We review every project in this order, so each electrolytic cell component is specified against the reaction it serves rather than copied from a catalogue. Gaps found early cost a phone call; gaps found after delivery cost a rebuild.
We start from what the cell must produce, remove or recover, plus your electrolyte and output target. Coating, gap and materials are then selected from data, which prevents early coating failure.
Titanium electrodes for electrolytic cells are matched by coating, geometry and spacing, giving you a predictable cell voltage and even current distribution across the plate.
Chambers, seals and port positions are drawn around your electrode pack, so the body fits your skid and stays leak-tight at real operating pressure and temperature.
Flow and gas outlets are placed to clear bubbles and deposits from the electrode zone, which keeps efficiency stable and stretches your cleaning interval.
Busbars, terminals and sensor ports are sized to your current, cutting contact heat and giving your control system the readings it needs to run unattended.
Not sure which layer is missing data? We will mark the gaps for you.
Send Your Process Data →Each process goal raises different electrode, flow and interface questions. Answering them before quotation shortens design rounds and stops you from comparing offers built on different assumptions.
Chlorine, hypochlorite, oxygen, hydrogen or oxidants: output depends on how fast gas leaves the electrode and how well the coating suits the evolution reaction.
Chlorine- or oxygen-evolution coating chosen for your electrolyte and current density.
A gas-liquid path that clears bubbles before they raise cell voltage.
Gas outlet, venting and product sampling points placed for safe operation.
COD, ammonia, cyanide or organics: removal rate depends on contact time, anode potential and how chloride in your water changes the reaction path.
High-potential anodes such as Ir-Ta or Pt assessed against your pollutant and chloride level.
Residence time and mixing sized to your actual load, not a generic rate.
Pre-filtration, pH control and treated-water discharge points.
Copper, nickel, precious metals or other resources: deposit quality depends on even current distribution and easy cathode handling.
Dimensionally stable titanium anodes paired with cathodes you can strip or replace.
Uniform electrolyte distribution for consistent deposit thickness.
Cathode lifting, harvest access and contact bar alignment.
Electrodialysis, descaling or membrane cells: the end electrodes must survive polarity reversal and mixed chemistries while the stack stays sealed.
End-electrode coatings rated for polarity reversal and mixed chloride and oxygen duty.
Separate dilute and concentrate channels with controlled cross-leakage.
Stack compression, manifolds, spacers and membrane seating.
Pools, drinking water, cooling towers or process water: dose stability depends on the anode coating, salt level and how scale is managed on the cathode.
Ru-Ir MMO anodes sized for your chlorine output, with reversal cleaning where needed.
Brine or inline flow designed to limit scale build-up on the cathode.
Dosing, flow switch and hydrogen venting into your treatment line.
An application name is only a starting point. Electrolyte, current density, temperature and duty cycle decide the actual design.
Tell us your goal and electrolyte, and we will return the questions that matter.
Discuss Your Process Goal →We split every custom electrolytic cell into six subsystems and engineer the boundaries between them, because that is where most leaks, hot spots and early failures begin. Because we coat the electrodes ourselves, those boundaries are designed by the same team.
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Exploded electrode pack · layout varies by project
Anodes and cathodes cut, formed and coated in our own plant, so coating loading and geometry match your current density.
Insulating spacers, guides and clamps hold the electrode gap in tolerance, keeping voltage consistent across the whole plate.
Body material is chosen for your chemistry and temperature, with chambers and seals drawn around the electrode pack.
Inlets, distributors, outlets and gas ports keep the electrode zone flooded and free of trapped gas pockets.
Titanium-clad copper or solid titanium conductors and terminals sized to your current, keeping contact resistance and heat low.
Removable electrode packs and standard fasteners let your team inspect, clean or swap electrodes without rebuilding the cell.
Want this breakdown applied to your own cell? Send a sketch, even a rough one.
Get a Subsystem Review →An electrode only performs as well as the liquid around it. We plan the full path from inlet to drain, so concentration, gas and deposits stay under control and your coating wears evenly.
Headers and distributors spread flow across the full electrode width, so no zone of coating works harder than the rest.
Gap velocity is set to refresh electrolyte at the surface, which holds current efficiency as concentration drops.
Chamber volume and baffles give the reaction the contact time it needs to reach your target in one pass or a defined loop.
Gas leaves upward through dedicated ports, reducing bubble blanketing that would otherwise raise voltage and energy cost.
Outlet position and loop design match your tank and pump, making product concentration easy to control and sample.
Low-point drains and acid-cleaning access let you remove scale quickly, protecting coating life between services.
Share your flow rate and tank layout, and we will propose the path.
Plan My Cell Flow Path →Current, heat and gas are linked inside every electrolysis cell. We work through all three on your actual operating window, so the cell holds its rated output on the hottest day and at the highest load.
Even current keeps coating wear uniform and stops contacts from overheating.
Controlled temperature protects coating life and keeps seals from creeping.
Fast gas removal lowers cell voltage and keeps hydrogen handling safe.
Raising current density produces more gas and more heat in the same electrode gap. By setting all three limits on one design sheet, we give you a cell that reaches its rated output without derating in summer or during peak production.
Send your current, temperature and gas data, and we will check the balance.
Check My Operating Window →Most installation delays come from interfaces nobody owned: a port on the wrong side, a busbar that does not reach, a sensor with no thread. We draw all six interface groups around your cell, so it drops into your skid on the first fit.
Matched to your tanks, pumps, filters and dosing units, with agreed connection standards.
Port sizes, flange or thread types and orientation fixed on the drawing you approve.
Terminal position, bolt size and current rating aligned with your power supply.
Your Electrolytic Cell
Ports for temperature, level, pH, ORP or gas detection placed where readings are meaningful.
Mounting points, footprint and lifting lugs drawn to your frame and floor space.
Access for acid cleaning and electrode swaps without disconnecting the whole system.
Send a photo or drawing of your skid, and we will map the interfaces for you.
Map My Cell Interfaces →The same five layers apply everywhere, but the reaction, medium, electrode and validation change by application. Pick yours to see the engineering points that matter for your industry.
Your application not listed? Describe the reaction, and we will assess it.
Describe My Application →A quotation is only as accurate as the data behind it. This diagram shows the inputs we need and the outputs we design for, so you can compare suppliers on the same basis and avoid redesign after the order.
Missing a few inputs? Send what you have, and we will help fill the rest.
Submit My Inputs →
Your engineers, buyers and quality staff each know exactly what they owe and what they receive at every stage. That keeps the project moving from first data to repeat orders without lost emails or surprise requirements.
Ready to open Stage 1? Send your project data today.
Start Stage 1 With ARY →We use the same six-zone structure at every stage, so results from the sample bench, the pilot batch and your site can be compared line by line. Limits come from your approved design, never from a generic pass value.
Want this checklist prepared for your project before the sample ships?
Request My Acceptance Checklist →Each cell leaves our factory with one document tying the electrodes, body and interfaces back to the drawing you approved. When you reorder a year later, we build to the same record, and your incoming inspection takes minutes instead of days.
Part identity marking
Dimension and flatness check
Welding and connection recordThe exact revision built, so every repeat order matches the cell you validated.
Substrate grade, coating type and part marking traceable to the coating batch.
Critical dimensions measured against the drawing, including port positions and plate flatness.
Weld and terminal checks plus assembly notes, cutting the risk of hot spots at contacts.
Only the checks agreed for your cell, plus packing photos taken before the crate is closed.
Links each production batch to the approved sample, making deviations easy to trace.
Ask for a blank passport template to review with your quality team.
Get the Passport Template →Before you shortlist a supplier, you need proof the work happens in-house. These are the steps your parts pass through at our factory in Foshan, China, from titanium fabrication to export crating.
One team handles R&D, coating, fabrication and export, so your questions reach the people building your parts.
Cutting, forming and coating under one roof.
Connections and interfaces built to drawing.
Measured, marked and recorded per batch.
Plywood cases, edge protection, steel straps.
NDA signed on request before drawings are shared, restricted file access, and export documents prepared for your customs broker.
"They came back with a list of eight missing data points before quoting. Answering them up front meant the sample cell matched our hypochlorite target on the first test."
"We switched from lead anodes in our electrowinning line. The titanium anodes arrived with batch records tied to the drawing, which made our incoming inspection simple."
"Ports, terminals and mounting holes were all on the approved drawing. The cell dropped into our existing skid without any modification on site."
"Small sample quantities let us run a pilot before committing budget. The repeat order a year later matched the sample exactly."
Want to see your parts on this production line? Ask for a video factory tour.
Book a Video Factory Tour →Six shelves of practical guidance on custom electrolytic cells, electrolysis electrode selection and titanium electrode care. Use them to prepare your data, brief your team and ask suppliers sharper questions.
Quick answers to what engineers and buyers ask most before ordering a custom electrolytic cell.
Still have a question about your cell? Ask our engineers directly.
Ask an Engineer →Share what you know today. Our engineers turn it into a structured brief, mark what is missing and reply with a design direction you can take to your team, without committing to an order.
Prefer to start with a drawing only? Jump straight to the upload step.
Or email inquiry@titanium-anode.com
